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FFTweldtec

FFTweldtec Engineering Service Universal welding add-ons for your production.

FFTweldtec Engineering Service Engineering Service

Concept
  • Design according to customer guidelines
  • Creation of modular systems
  • Individual special constructions
Technical specifications
  • Design and development of WPS tong bodies
  • Design of product-specific geometries in accordance with customer specifications and guidelines
  • Creation of measurement and test reports
  • Design of special welding machines according to customer specifications and guidelines
  • Design and development of electrode cap changing systems (EKW)
Concept
  • Design according to customer guidelines
  • Creation of modular systems
  • Individual special constructions
Technical specifications
  • Design and development of WPS tong bodies
  • Design of product-specific geometries in accordance with customer specifications and guidelines
  • Creation of measurement and test reports
  • Design of special welding machines according to customer specifications and guidelines
  • Design and development of electrode cap changing systems (EKW)

Design and development Developed for your production process.

WPS - Pliers base body
  • Development of comprehensive modular systems for resistance spot welding tools

  • Securing the service life with regard to welding force and robot loads

Product-specific geometries
  • The welding gun can be connected to any robot to ensure maximum efficiency
  • Flexibility to meet individual requirements.
  • 3D design (CATIA V5, UG)
  • FEM calculation of the geometry with regard to stress and deformation
  • Detailing, parts lists
  • Data handling incl. archiving in the customer system
    • KVS
    • PRISMA
Electrode cap changing systems
  • Use of proven components
  • Electrode cap changing systems in mobile and stationary versions
  • Magazine units with gravity feed or position-independent feed of the electrode caps
  • Development of magazine units for special cap shapes and eccentric caps
Creation of measurement and test reports
  • Creation of protocol templates for your production
  • Delivery of gun-specific protocols

FFTweldtec Engineering Service Complete technical specifications.

Information about our service directly from us and with the expertise of the plant manufacturer.

Welding and joining technology that inspires. We look forward to getting in touch with you:

Send us your concept idea, your automation requirements or a description of your welding process that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.

Your FFTweldtec contact:

Peter Kunzmann, FFT Production Systems employee
Peter Kunzmann
Sales Manager
Welding and joining technology
Peter Kunzmann, FFT Production Systems employee
Peter Kunzmann
Sales Manager
Welding and joining technology
Schleyerstraße 1
36041 Fulda

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Product world of FFTweldtec Other products in the field of welding technology

FFTweldtec Basic

C, X and XL welding gun for steel alloys

Our welding tools for industrial joining technology can be customised for assemblies such as motors and transformers. We offer three different welding guns, which differ in welding force and weight.

FFTweldtec Advanced C-Gun

Welding gun for aluminium alloy

The FFTweldtec Advanced C-Gun is a robot welding gun series for aluminium welding. It is not only used in the automotive industry.

FFTweldtec TipChanger

Electrode cap change on robot-guided welding guns

The FFTweldtec TipChanger enables automatic, space-saving changing of electrode caps on robotic welding guns. Inductive sensors monitor the fill level in the magazine. Loosened caps fall into a catch basket.

FFTweldtec Mobile TipChanger

Changing electrode caps on stationary welding guns

The Mobile TipChanger enables fast, automatic change of electrode caps on welding guns. Compact and lightweight, it can be easily mounted on the robot arm. Level sensors monitor the cap level.

FFTweldtec VarioPicker® EVO

Material-locking hemming fixation

These fixing points, which are set with the VarioPicker® EVO, are used to connect the outer skin to the support structure. The fixing points are created with a material bond, eliminating the need for gelling after hemming.

FFTweldtec Engineering Service

Welding technology construction service

We offer you the design and development of WPS gun base bodies and special welding machines, 3D construction (CATIA V5, UG), FEM calculation, creation of measurement and test protocols as well as data handling in the customer system.

 

FFTweldtec Test Station

Test Station for welding guns

The FFTweldtec Test Station tests servo-pneumatic and servo-motorised robotic welding guns with the necessary systems, including reporting.

FFTweldtec Measuring Station

Measuring Station for welding guns

Professional calibration of servo-pneumatic and servo-motorised robot welding guns, including determination of the deflection of the electrode arm geometry using 3D measuring systems and logging.

FFTweldtec Inline Projection Welding Machine

Projection welding machine within production

The projection welding machine within the production line automatically welds various components, reduces manual intervention and enables precise positioning. It is controlled with a cycle time of 6-7 seconds via PLC or independently.

FFTweldtec Offline Projection Welding Machine

Projection welding machine outside of production

The FFTweldtec Offline Projection Welding Machine manually welds nuts and bolts. It is PLC-controlled, mobile and enables quick tool changes for various components. Ideal for a flexible production.