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FFTweldtec

FFTweldtec Projection Welding Machine Universal welding add-ons for your production.

FFTweldtec Projection Welding Machine Inline

FFTweldtec PWM inline
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Concept
  • automatic welding of different types of components (nuts, bolts, plates,...)
  • no manual intervention
  • Correct positioning of the component is guaranteed
  • installation within a production line and control via PLC line
Technical specifications
  • The cycle time for welding is between 6-7 seconds per welded part.
  • Easy to change over
  • Quick change of electrodes (also for maintenance)
  • Easy to relocate

FFTweldtec Projection Welding Machine Offline

FFTweldtec PWM Offline
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Concept
  • manual welding of different types of components (nuts, bolts, plates,...)
  • Installation outside a production line
  • has its own PLC and a mobile HMI to control the machine
  • Can be equipped with servomotors and accumulators for automatic operation of the machine
  • Fully automatic and semi-automatic machines
Technical specifications
  • The welding cycle time is between 6-7 seconds per welded part
  • Easy to change over
  • quick change of electrodes (also for maintenance)
  • easy to relocate
Concept
  • automatic welding of different types of components (nuts, bolts, plates,...)
  • no manual intervention
  • Correct positioning of the component is guaranteed
  • installation within a production line and control via PLC line
Technical specifications
  • The cycle time for welding is between 6-7 seconds per welded part.
  • Easy to change over
  • Quick change of electrodes (also for maintenance)
  • Easy to relocate
Concept
  • manual welding of different types of components (nuts, bolts, plates,...)
  • Installation outside a production line
  • has its own PLC and a mobile HMI to control the machine
  • Can be equipped with servomotors and accumulators for automatic operation of the machine
  • Fully automatic and semi-automatic machines
Technical specifications
  • The welding cycle time is between 6-7 seconds per welded part
  • Easy to change over
  • quick change of electrodes (also for maintenance)
  • easy to relocate

Advantages of the FFTweldtec PWM Seamless integration into your production process.

Customized production

  • Design and components are adapted to customer requirements

Quality

  • Intelligent electrode ensures
    • optimum positioning
    • high welding quality
    • Poka-Yoke
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Quick & easy conversion

  • Quick and easy conversion to other products
  • Easy access and quick changeover for maintenance
  • Simple relocation of the machine in the factory (forklift shoes)

Flexible

  • The machine can work with different welding force programs

Quality control system for welding work Smart Electrode

The SMART ELETRODE developed by FFT, which is equipped with a coding system, enables control measurements.

  • The intelligent electrodes contain position sensors (micrometer accuracy).
  • The sensors measure the current position of the lower and upper electrodes.
  • These measures ensure control of the welding quality and define the conditions for the OK and NOK parts.
  • Electrodes and pins are designed for quick and easy replacement during maintenance.
  • Sensors of the Balluff IO-Link BTL series
  • Ceramic manufactured by Doceram Cerazur (blue ceramic)

Variants of the FFTweldtec PWM Technical specifications

FFTweldtec Projection Welding Machine Inline

FFTweldtec Welding Maschine

Length x height x width

1200 mm x2200 mm x 1000 mm

Weight

850 - 1200 kg

Compressed air

6 bar

The compressed air should be 6 bar.

Water consumption

The water consumption is approx. 22 l/min

Nominal voltage

Volt

400 V

FFTweldtec Projection Welding Machine Offline

FFTweldtec PWM Offline

Length x Height x Width

1200 mm x 2000 mm x 1000 mm

Weight

850 - 1200 kg

Compressed air

6 bar

The compressed air should be 6 bar.

Water consumption

The water consumption is approx. 22 l/min

Nominal voltage

Volt

400 V

FFTweldtec Welding Maschine Mockup

FFTweldtec Projection Welding Machine Complete technical specifications.

Information on our products and accessories directly from us and with the expertise of the system manufacturer.

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Welding and joining technology that inspires. We look forward to getting in touch with you:

Send us your concept idea, your automation requirements or a description of your welding process that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.

Your FFTweldtec contact:

Peter Kunzmann, FFT Production Systems employee
Peter Kunzmann
Sales Manager
Welding and joining technology
+49 661 2926-5462+49 160 97706313
peter.kunzmann(at)fft.de
Schleyerstraße 1
36041 Fulda
Peter Kunzmann, FFT Production Systems employee
Peter Kunzmann
Sales Manager
Welding and joining technology
Telephone: +49 661 2926-5462
Mobile: +49 160 97706313
Schleyerstraße 1
36041 Fulda

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FFTweldtec Test Station

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The FFTweldtec Test Station tests servo-pneumatic and servo-motorised robotic welding guns with the necessary systems, including reporting.

FFTweldtec Measuring Station

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FFTweldtec Inline Projection Welding Machine

Projection welding machine within production

The projection welding machine within the production line automatically welds various components, reduces manual intervention and enables precise positioning. It is controlled with a cycle time of 6-7 seconds via PLC or independently.

FFTweldtec Offline Projection Welding Machine

Projection welding machine outside of production

The FFTweldtec Offline Projection Welding Machine manually welds nuts and bolts. It is PLC-controlled, mobile and enables quick tool changes for various components. Ideal for a flexible production.