Battery testing from FFT
FFT offers advanced battery test systems for electromobility, designed to meet the stringent requirements of modern electrified powertrains. These systems enable the precise measurement of parameters such as voltage, current and power under various environmental conditions, including temperature, stress and pulse tests.
The integration of safety mechanisms ensures maximum operational safety during the tests. In addition, the systems offer multifunctional interfaces that enable seamless connection to other test tools. By combining sophisticated software and hardware, FFT ensures that its battery test systems meet the high market requirements.
Begin-of-Line BOL Testing
Single cells or modules are tested during BOL testing. A turnkey station or measurement technology integration enables tests such as OCV, ACIR and insulation resistance for quality assurance.
- OCV (Open Circuit Voltage)
- ACIR (Alternative Current Internal Resistance)
- Insulation resistance
- Dielectric strength
- Temperature
- Impedance
- Capacity
- Stress and pulse tests
- ...
In-Line IL Testing
Single cells, modules or packs are tested during IL testing. A turnkey station or measurement technology integration enables tests such as low-voltage tests, communication tests, insulation resistance and dielectric strength.
- Low voltage tests
- Communication tests
- Insulation resistance
- Dielectric strength
- Safety tests
- Flash process
- Leakage Test integration
- ...
End-of-line EOL Testing
Modules or packs are tested during EOL testing. A turnkey station or measurement technology integration enables low-voltage, high-voltage, communication, insulation resistance and dielectric strength tests for final quality control.
- High and low voltage tests
- Communication tests
- Insulation resistance
- Dielectric strength
- Safety tests
- Flash process & Capacity
- Stress and pulse tests
- Leakage Test integration
- ...
Increasing demands on batteries Safety thanks to battery testing from FFT
The requirements for batteries in modern electric vehicles (xEVs) are constantly increasing. OEMs and battery and cell suppliers are constantly developing new batteries to optimize range, performance and efficiency. Capacity, current and voltage values in particular play a key role, as they have a significant influence on vehicle performance.
Precise test systems are essential to meet these challenges. FFT offers flexible solutions - from mobile test devices to complete test systems. With state-of-the-art technology and comprehensive support, FFT ensures that batteries meet the highest safety, performance and quality standards and are optimally equipped for the mobility of the future.
Standardized or individually adapted Areas of application for our test systems
FFT offers state-of-the-art test methods for battery modules and packs, including mobile in-line test systems. These enable detailed analyses under varying environmental conditions. Intelligent interface technology makes it easy to integrate additional test devices to ensure precise and efficient evaluation with FFT's own test software.
Modular structure and extensive functions Own test software
The FFT test software is based on user-friendly graphical programming that enables intuitive creation of test programs without classic lines of code. It supports a wide range of hardware and protocols, especially in measurement technology, and ensures easy use of hardware and database connections.
With real-time capability, modular structure and extensive functions for parameter management, test run control and error monitoring, the software enables precise and efficient test execution. All data is stored centrally, while emergency shutdown in critical conditions and error reporting for analysis and remote maintenance are integrated.
Battery testing for your safety We look forward to getting in touch with you:
Send us your concept idea, your automation request or a description of the battery testing process you would like us to support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.
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