Skip to main navigation Skip to main content Skip to footer
FFTweldtec

FFTweldtec TipChanger Electrode cap changer for optimising your production

FFTweldtec TipChanger

Concept

  • Electrode cap changer for robot-guided welding guns
  • The cap magazine is mounted in the same orientation as the changing tool
  • Monitoring of the fill level in the cap magazine via inductive sensors
  • Electrode caps fall automatically into the catch basket

Technical specifications

  • Standard F16-F20 electric end caps
  • The functional unit incl. magazine unit can be moved through holes in the column. (3x in 110 mm increments)
  • Capacity of caps in magazine: 18 caps per side
  • Magazine solution for eccentric electrode caps possible
  • Protection class IP65
  • Changeover time 20 sec.

Concept

  • Electrode cap changer for robot-guided welding guns
  • The cap magazine is mounted in the same orientation as the changing tool
  • Monitoring of the fill level in the cap magazine via inductive sensors
  • Electrode caps fall automatically into the catch basket

Technical specifications

  • Standard F16-F20 electric end caps
  • The functional unit incl. magazine unit can be moved through holes in the column. (3x in 110 mm increments)
  • Capacity of caps in magazine: 18 caps per side
  • Magazine solution for eccentric electrode caps possible
  • Protection class IP65
  • Changeover time 20 sec.

FFTweldtec TipChanger Electrode cap change on robot-guided welding guns

The electrode cap changer is a sophisticated solution for automated cap changing in robot-guided welding processes. With a clear focus on efficiency and process reliability, it enables time-optimised and fully automatic changing of electrode caps without the need for intervention by operating personnel.

Thanks to its compact design, the changer combines minimal space requirements with optimal accessibility for the robot. This facilitates integration into existing production cells and offers maximum flexibility in plant planning. A particular advantage is that the electrode caps can be changed one after the other without reorienting the welding gun – a significant contribution to reducing cycle times and increasing productivity.

The cap magazine is mounted in exactly the same orientation as the changing tool itself, which further simplifies and speeds up the changing process. Inductive sensors continuously monitor the status of the system: they detect both the fill level of the magazine and the status of each individual cap with the signals ‘cap present’ or ‘cap removed’. This ensures precise and reliable process control.

Electrode caps that are no longer needed or are worn out are automatically directed into a collection basket after being removed. This system ensures clean and safe disposal of old parts without interrupting the production process and serves to optimise your production.

Advantages of the FFTweldtec TipChanger Mobile cap changer for maximum efficiency

Efficiency

  • Increased availability and productivity of the system
  • Short changeover time

Simple handling

  • Quick and easy programming of the changing process
  • uncomplicated and quick filling of the magazine

Flexible

  • Use of different shafts
  • Changing special caps

Compact

  • Mobile cap changer requires minimum space

FFTweldtec TipChanger Mobile cap changer: Technical data at a glance

FFTweldtec TipChanger

Length x width x height

400mm x 300mm x 1581mm

Ambient temperature

-5 - 50°C

Nominal voltage

V

24 Volt

Electrode gap

40 mm

Protection class

IP

65

Weight

50 kg

Compressed air

min: 5.5 bar - max: 6.0 bar

FFTweldtec TipChanger Complete technical specifications.

Information about our TipChanger directly from us and with the expertise of the system manufacturer.

Welding and joining technology that inspires. We look forward to getting in touch with you:

Send us your concept idea, your automation requirements or a description of your welding process that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.

Your FFTweldtec contact:

Peter Kunzmann
Sales Manager
Welding and joining technology
Peter Kunzmann
Sales Manager
Welding and joining technology
Telephone: +49 661 2926-5462
Mobile: +49 160 97706313
Schleyerstraße 1
36041 Fulda

Request - weldtec

Contact details

* Mandatory field

Newsletter
Privacy policy *
Please wait

Product world of FFTweldtec Other products in the field of welding technology

FFTweldtec Basic

FFTweldtec C-GUN
C, X and XL welding gun for steel alloys

Our welding tools for industrial joining technology can be customised for assemblies such as motors and transformers. We offer three different welding guns, which differ in welding force and weight.

FFTweldtec VarioPicker® EVO

FFTweldtec VarioPicker
Material-locking hemming fixation

These fixing points, which are set with the VarioPicker® EVO, are used to connect the outer skin to the support structure. The fixing points are created with a material bond, eliminating the need for gelling after hemming.

FFTweldtec Advanced C-Gun

FFTweldtec Advanced C-GUN
Welding gun for aluminium alloy

The FFTweldtec Advanced C-Gun is a robot welding gun series for aluminium welding. It is not only used in the automotive industry.

FFTweldtec TipChanger

[Translate to Englisch:] tipchanger_preview
Electrode cap change on robot-guided welding guns

The FFTweldtec TipChanger enables automatic, space-saving changing of electrode caps on robotic welding guns. Inductive sensors monitor the fill level in the magazine. Loosened caps fall into a catch basket.

FFTweldtec Mobile TipChanger

Changing electrode caps on stationary welding guns

The Mobile TipChanger enables fast, automatic change of electrode caps on welding guns. Compact and lightweight, it can be easily mounted on the robot arm. Level sensors monitor the cap level.

FFTweldtec Test Station

FFTweldtec Test Station
Test Station for welding guns

The FFTweldtec Test Station tests servo-pneumatic and servo-motorised robotic welding guns with the necessary systems, including reporting.

FFTweldtec Engineering Service

FFTweldtec Engineering Service
Welding technology construction service

We offer you the design and development of WPS gun base bodies and special welding machines, 3D construction (CATIA V5, UG), FEM calculation, creation of measurement and test protocols as well as data handling in the customer system.

 

FFTweldtec Measuring Station

FFTweldtec Measuring Station
Measuring Station for welding guns

Professional calibration of servo-pneumatic and servo-motorised robot welding guns, including determination of the deflection of the electrode arm geometry using 3D measuring systems and logging.

FFTweldtec Inline Projection Welding Machine

FFTweldtec inline Buckelschweissmaschine
Projection welding machine within production

The projection welding machine within the production line automatically welds various components, reduces manual intervention and enables precise positioning. It is controlled with a cycle time of 6-7 seconds via PLC or independently.

FFTweldtec Offline Projection Welding Machine

FFTweldtec offline Buckelschweissmaschine
Projection welding machine outside of production

The FFTweldtec Offline Projection Welding Machine manually welds nuts and bolts. It is PLC-controlled, mobile and enables quick tool changes for various components. Ideal for a flexible production.