Advantages of FFTmetrology BestFit Seamless integration into your production process.
Cost savings and increased efficiency
Quality optimization and quality assurance
Direct, optimum positioning
Elimination of environmental influences
BestFit for various processes Process steps
1. detection of geometric deviations
- Robot moves with component in gripper to automatically adjusted measuring positions
2. data acquisition
- Measurement of gap and transition with laser triangulation sensors
- Hole measurement with 2D ring light sensor is also possible
3. correction calculation
- Calculation of the optimum joining position based on the recorded geometric deviations
4. data transmission
- The calculated position is transmitted to the robot
- Data transmission via TCP/IP
5. repositioning
- The component is optimally positioned.
FFTBestFit process-oriented Hardware options
FFT VarioGauge V7 2.5D (triangulation sensor)
- For measuring in 2.5D applications for gap and transition measurements
- Sensor in plug & play design
- Different resolutions and laser intensities
- Optional: Protection against dust/dirt & sunlight
- Small, lightweight housing
FFT VarioGauge V6 2.5D (triangulation sensor)
- For measuring in 2.5D applications for gap and transition measurements
FFT VarioGauge DH (double head sensor)
- Ideal for stable gap transition measurements with high precision
- Very good detection of the rebate radius
- Mounting via quick-release plate
- Fast data transmission via Gigabit Ethernet
- Can also be used on painted components
Linear sensor
- 1D optical distance sensor
- Simple and stable solution for distance measurement
- Works in the FFT sensor network
- Can also be connected to the FFT HUB
FFT VarioGauge V6 2D (area sensor)
- For measuring 2D applications of round holes and rectangular holes
FFT VarioGauge - Stroke
- Up to 6 sensor connections (VG6, VG7)
- Up to 4 connections for linear sensors
- Several HUBs can be used in series
Image processing and sensor technology that inspires. We look forward to getting in touch with you:
Send us your concept idea, your automation request or a description of your process for image processing or sensor technology that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.
Your FFTmetrology contact:
Product world of FFTmetrology Other products in the field of image processing and sensor technology
FFTmetrology VisionView
Optical quality inspection of large-volume components
FFTmetrology VisionView offers fast, precise quality control of individual components through to entire car bodies in automated manufacturing processes. It is suitable for various features such as holes, surface points, distances, etc.
FFTmetrology BestFit
optimal component positioning
FFTmetrology BestFit calculates the ideal assembly position of a component relative to the component cutout. Both have individual tolerances, which are considered as important factors in the position calculation.
FFTtesting Battery Testing
Battery test systems for electromobility
Precise measurement of parameters such as voltage, current and power under various environmental conditions, including temperature, stress and pulse tests.
FFTweldtec Measuring Station
Measuring Station for welding guns
Professional calibration of servo-pneumatic and servo-motorised robot welding guns, including determination of the deflection of the electrode arm geometry using 3D measuring systems and logging.
FFTmetrology RGS
Robot Guiding System
The FFTmetrology RGS system is used to guide the robot to a calculated ideal position rather than to a teached position. For this purpose, 2D or 2.5D images are first captured and calculated.
FFTmetrology iPS
intelligent positioning system
It is determined the deviations of the vehicle bodies in just one station. The result can then be used for optimization in the following stations. The condition is that the body positioning in each station is the same and stable.
FFTmetrology BeadControl
Intelligent Adhesive layering control
The FFTmetrology Bead Control scans the adhesive bead and precisely measures its position, width and height. The measurement takes place while the adhesive is being applied, thus avoiding a loss of cycle time.
FFTmetrology VisionCheckup
Completeness check system
This system can be used to reliably check the placement of add-on elements and features, e.g. welding studs, holes, embossing, etc., so that missing or incorrectly placed parts are recognised immediately. It can be designed for 2D and 2.5D.
FFTmetrology Gap & Flush
Measurement of gap and flush values
FFTmetrology Gap & Flush is an automatic robot-based solution for stable measurement of gap and flush values.
For this application, the FFT VG DH (laser triangulation using a dual-head sensor) is ideal.
FFTmetrology HemQC
3D detection of the seam quality
FFTmetrology HemQC inspects the quality of the folded edge during the roll folding process. This is a scanning procedure in which the width and height of the fold or the excess adhesive is measured.
FFTmetrology Pipeline Inspection Gauge (PIG)
Leakage detection system for pipelines
The FFTmetrology Pipeline Inspection Gauge (PIG) is the solution for detecting small leaks with a leakage rate of ≥20l/h. It is available in various diameters (≥6") and meets all necessary TÜV requirements as well as the ATEX certification.
FFTtesting S3 - Smart Sensor System
flexible & scalable measuring system
The FFTtesting S3 is a flexible, wireless measuring system with a modular design. It records pressure, humidity, temperature and more. Ideal for hard-to-reach mobile applications in harsh environments.