FFTmetrology sensors Portfolio of our sensors
FFT offers a high-performance portfolio of sensor solutions for industrial image processing - precisely tailored to the requirements of modern plant and machine manufacturers.
Our triangulation sensors and the double-head sensor enable high-precision detection of gap and transition measurement, thus ensuring maximum process reliability in joining and assembly processes.
Our surface sensor is available for reliable geometry testing. It is particularly suitable for the precise measurement of round and rectangular holes and thus supports consistent quality control in production.
The linear sensor offers a robust and economical solution for precise distance measurement - easy to integrate and designed for continuous industrial use.
The FFT Blue laser scanner is very lightweight thanks to its very small design. It scans up to 200 times per second and is used in gluing and folding technology. Our quad sensor is also used in gluing technology with our "BeadControl" system.
All components are intelligently networked via our powerful hub, which enables a centralised connection, efficient signal processing and seamless integration into existing system concepts.
With this modular system approach, FFT delivers consistent, scalable solutions for demanding automation tasks.
FFTmetrology sensors Various hardware options for our systems
Blue (laser scanner)
VarioGauge VG7 2.5D (triangulation sensor)
VarioGauge VG6 2.5D (triangulation sensor)
VarioGauge DH (double head sensor)
Linear sensor
VarioGauge VG6 2D
FFT Hub
VarioProtect (camera system)
FFTmetrology sensors The right system for your production
FFTmetrology BestFit
FFTmetrology Gap & Flush
FFTmetrology VisionCheckup
FFTmetrology RGS
FFTmetrology iPS
FFTmetrology HemQC
FFTmetrology BeadControl
Image processing and sensor technology that inspires. We look forward to getting in touch with you:
Send us your concept idea, your automation request or a description of your process for image processing or sensor technology that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.
Your FFTmetrology contact:
Product world of FFTmetrology Other products in the field of image processing and sensor technology
FFTmetrology Sensors
Image processing sensors
Our triangulation sensors and our double-head sensor measure gap and transition. Our surface sensor is used to measure round holes and rectangular holes. Our linear sensor is a stable and simple solution for distance measurement. Everything is connected with our hub.
FFTmetrology VisionView
Optical quality inspection of large-volume components
FFTmetrology VisionView offers fast, precise quality control of individual components through to entire car bodies in automated manufacturing processes. It is suitable for various features such as holes, surface points, distances, etc.
FFTmetrology BestFit
optimal component positioning
FFTmetrology BestFit calculates the ideal assembly position of a component relative to the component cutout. Both have individual tolerances, which are considered as important factors in the position calculation.
FFTtesting Battery Testing
Battery test systems for electromobility
Precise measurement of parameters such as voltage, current and power under various environmental conditions, including temperature, stress and pulse tests.
FFTweldtec Measuring Station
Measuring Station for welding guns
Professional calibration of servo-pneumatic and servo-motorised robot welding guns, including determination of the deflection of the electrode arm geometry using 3D measuring systems and logging.
FFTmetrology RGS
Robot Guiding System
The FFTmetrology RGS system is used to guide the robot to a calculated ideal position rather than to a teached position. For this purpose, 2D or 2.5D images are first captured and calculated.
FFTmetrology iPS
intelligent positioning system
It is determined the deviations of the vehicle bodies in just one station. The result can then be used for optimization in the following stations. The condition is that the body positioning in each station is the same and stable.
FFTmetrology BeadControl
Intelligent Adhesive layering control
The FFTmetrology Bead Control scans the adhesive bead and precisely measures its position, width and height. The measurement takes place while the adhesive is being applied, thus avoiding a loss of cycle time.
FFTmetrology VisionCheckup
Completeness check system
This system can be used to reliably check the placement of add-on elements and features, e.g. welding studs, holes, embossing, etc., so that missing or incorrectly placed parts are recognised immediately. It can be designed for 2D and 2.5D.
FFTmetrology Gap & Flush
Measurement of gap and flush values
FFTmetrology Gap & Flush is an automatic robot-based solution for stable measurement of gap and flush values.
For this application, the FFT VG DH (laser triangulation using a dual-head sensor) is ideal.
FFTmetrology HemQC
3D detection of the seam quality
FFTmetrology HemQC inspects the quality of the folded edge during the roll folding process. This is a scanning procedure in which the width and height of the fold or the excess adhesive is measured.
FFTmetrology Pipeline Inspection Gauge (PIG)
Leakage detection system for pipelines
The FFTmetrology Pipeline Inspection Gauge (PIG) is the solution for detecting small leaks with a leakage rate of ≥20l/h. It is available in various diameters (≥6") and meets all necessary TÜV requirements as well as the ATEX certification.
FFTtesting S3 - Smart Sensor System
flexible & scalable measuring system
The FFTtesting S3 is a flexible, wireless measuring system with a modular design. It records pressure, humidity, temperature and more. Ideal for hard-to-reach mobile applications in harsh environments.