Advantages of the FFTmetrology Gap & Flush Seamless integration into your production process.
Cost savings and increased efficiency
Innovative technology
Quality optimization and quality assurance
FFTmetrology Gap & Flush - Process Process flow in 3 steps
Recording the characteristics
Calculate gap transition values
Transmission of measured values to QS + Visu
Gap & flush for various processes Hardware options
FFT VarioGauge DH (double head sensor)
- Ideal for stable gap transition measurements with higher precision
- Mounting via quick-release plate
- Data transmission via Gigabit Ethernet
- Can also be used on painted sheet metal
FFT VarioGauge V6 2.5D (triangulation sensor)
- For measuring 2D applications with round holes and rectangular holes
- Implemented µC (calibration data in the sensor)
- Different resolutions and laser intensities
- Optional: Protection against dust/dirt & sunlight
- Also available as 2D sensor
FFT VarioGauge - Stroke
- Up to 6 sensor connections
- Up to 4 Wenglor sensor connections
- Several hubs can be used in series
Image processing and sensor technology that inspires. We look forward to getting in touch with you:
Send us your concept idea, your automation request or a description of your process for image processing or sensor technology that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.
Your FFTmetrology contact:
Product world of FFTmetrology Other products in the field of image processing and sensor technology
FFTweldtec Measuring Station
Measuring Station for welding guns
Professional calibration of servo-pneumatic and servo-motorised robot welding guns, including determination of the deflection of the electrode arm geometry using 3D measuring systems and logging.
FFTmetrology RGS
Robot Guiding System
The FFTmetrology RGS system is used to guide the robot to a calculated ideal position rather than to a teached position. For this purpose, 2D or 2.5D images are first captured and calculated.
FFTmetrology iPS
intelligent positioning system
It is determined the deviations of the vehicle bodies in just one station. The result can then be used for optimization in the following stations. The condition is that the body positioning in each station is the same and stable.
FFTmetrology BeadControl
Intelligent Adhesive layering control
The FFTmetrology Bead Control scans the adhesive bead and precisely measures its position, width and height. The measurement takes place while the adhesive is being applied, thus avoiding a loss of cycle time.
FFTmetrology VisionCheckup
Completeness check system
This system can be used to reliably check the placement of add-on elements and features, e.g. welding studs, holes, embossing, etc., so that missing or incorrectly placed parts are recognised immediately. It can be designed for 2D and 2.5D.
FFTmetrology VisionView
Optical quality inspection of large-volume components
FFTmetrology VisionView offers fast, precise quality control of individual components through to entire car bodies in automated manufacturing processes. It is suitable for various features such as holes, surface points, distances, etc.
FFTmetrology Gap & Flush
Measurement of gap and flush values
FFTmetrology Gap & Flush is an automatic robot-based solution for stable measurement of gap and flush values.
For this application, the FFT VG DH (laser triangulation using a dual-head sensor) is ideal.
FFTmetrology HemQC
3D detection of the seam quality
FFTmetrology HemQC inspects the quality of the folded edge during the roll folding process. This is a scanning procedure in which the width and height of the fold or the excess adhesive is measured.
FFTmetrology Pipeline Inspection Gauge (PIG)
Leakage detection system for pipelines
The FFTmetrology Pipeline Inspection Gauge (PIG) is the solution for detecting small leaks with a leakage rate of ≥20l/h. It is available in various diameters (≥6") and meets all necessary TÜV requirements as well as the ATEX certification.
FFTmetrology BestFit
optimal component positioning
FFTmetrology BestFit calculates the ideal assembly position of a component relative to the component cutout. Both have individual tolerances, which are considered as important factors in the position calculation.
FFTtesting S3 - Smart Sensor System
flexible & scalable measuring system
The FFTtesting S3 is a flexible, wireless measuring system with a modular design. It records pressure, humidity, temperature and more. Ideal for hard-to-reach mobile applications in harsh environments.