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FFTmetrology

FFTmetrology VisionView Universal image processing add-ons for your production.

FFTmetrology VisionView

Concept
  • Optical quality control of large components
  • Measurement in the component network with absolute results
  • Integration into an automated production process
Technical specifications
  • Visualization of the measurement results in a 3D environment
  • Color-graded display and labeling of the results
  • Adjustable warning and intervention limits
  • Export of measurement results to the customer's measurement database or interface, e.g. CSV, IPP, QDAS
Concept
  • Optical quality control of large components
  • Measurement in the component network with absolute results
  • Integration into an automated production process
Technical specifications
  • Visualization of the measurement results in a 3D environment
  • Color-graded display and labeling of the results
  • Adjustable warning and intervention limits
  • Export of measurement results to the customer's measurement database or interface, e.g. CSV, IPP, QDAS

Procedure of the FFTmetrology VisionView Measuring process

Positioning of laser radar and component

Referencing the laser radar to tooling balls

Measurement of the characteristics

Display, control and export of measurement results

Advantages of the FFTmetrology VisionView Seamless integration into your production process.

Repeatability

High measurement repeatability thanks to robust algorithms and self-referencing

Absolutely accurate measurement results

Measurement results in absolute component coordinates and traceability of the laser interferometer

100% quality documentation

Quality data can be made available for further processing for each individual component

Compensation of environmental influences

Temperature, robot deviations and setting behavior of fixtures

Installation locations of the FFTmetrology VisionView Possible applications

At-Line

  • Component testing next to the production line (e.g. random samples)
  • Number of features: 250
  • Cycle time : 750 s
Off-line
  • Measurement in the measuring room or separate measuring station
  • Number of features: 2500
  • Cycle time: 5000

In-Line

  • Component testing in the production line
  • Number of features: 50 (cycle)
  • Cycle time : 50 s

In-Process

  • Measurement controls assembly processes
  • Number of features: 10
  • Cycle time loss: 5 s (15 s)
Manual measurement

Duration and number of features depend on production

 

System features of the FFTmetrology VisionView Recognition of various features

Holes

The VisionView recognizes a wide variety of holes. It calculates the shape, size, depth and much more.

Studs

The measuring system also recognizes the different studs in their length, width or shape.

Surfaces

Surfaces such as edges and gaps are also measured here. Our measuring system calculates the gap width or the angle of the edge.

Alignment

The system also calculates the orientation of the various shapes.

The FFTmetrology VisionView software FFT as a service provider

FFT can show you various preliminary simulations based on the CAD file.

The data obtained can be used to create a simulation of the position grid or a measuring position and a robot simulation.

We offer a quick setup of the prepared measurement plan and robot path on site. Furthermore, changes and extensions to the measurement tasks, including completely new types, are possible at any time.

Position grid simulation

 

Simulation measuring position
Robot simulation

Explanatory video for FFTmetrology VisionView Video about VisionView

We have recently released a video of our FFTmetrology VisionView measuring process, which ensures fast visual quality control of large components with high measuring accuracy.

Click here to watch

FFTmetrology VisionView Complete technical specifications.

Information about our product and accessories directly from us and with the expertise of the system manufacturer.

Image processing and sensor technology that inspires. We look forward to getting in touch with you:

Send us your concept idea, your automation request or a description of your process for image processing or sensor technology that we can support you with. We look forward to presenting our standardized portfolio to you, but also to developing new solutions together with you.

Your FFTmetrology contact:

Theo Rodenbach, FFT Production Systems employee
Theo Rodenbach
Account Manager
Products and technologies
Image processing
Theo Rodenbach, FFT Production Systems employee
Theo Rodenbach
Account Manager
Products and technologies
Image processing
Schleyerstraße 1
36041 Fulda

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